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Choosing the Right Conveyor Belt: A Guide to Belt Types

Choosing the Right Conveyor Belt: A Guide to Belt Types for Industrial and Food Applications

In industries like food processing, packaging, manufacturing, and automation, conveyor belts are more than just components – they’re essential to efficiency, hygiene, and productivity. Selecting the right conveyor belt for your application dramatically impacts performance, compliance, and long-term cost.

At Hanover Conveying Systems, we specialize in designing and integrating custom conveyor systems to meet your specific needs. Below, we break down the five (5) most commonly used conveyor belt types, including their advantages, limitations, and ideal applications.

1. Plastic Modular Belts

Overview:
Plastic modular belts are made from interlocking plastic segments and are one of the most versatile conveyor belt solutions available.

Best for: Versatile layouts, high-impact applications, food handling

Advantages:

  • Highly customizable with accessories like rollers, flights, and scoops
  • Various surface textures and openings available
  • Strong, durable, and easy to maintain
  • Ideal for straight runs and some curved layouts

Limitations:

  • More expensive than fabric or tabletop belts
  • Limited flexibility in tight curves
  • Can be harder to clean due to many seams and modules

2. Tabletop Belts (Plastic & Stainless Steel)

Overview:
Tabletop belts are commonly used in packaging and bottling lines. They can be made of plastic for economy or stainless steel for durability and sanitation.

Best for: Long conveyor runs, curved layouts, bottling lines, light to moderate loads

Advantages:

  • Economical (especially plastic)
  • Works well for long and curved systems
  • Stainless steel options available for washdown and high-heat environments

Limitations:

  • Harder to clean due to knuckles and hidden components
  • Less durable under heavy impact than modular or metal belts
  • Higher cost for stainless steel versions

3. Fabric Belts

Overview:

Fabric belts are constructed with a woven backing and PVC or urethane covers. These are commonly used in bakeries and lightweight food processing.

Best for: Tight transfers, light-to-heavy duty applications, bakery, raw dough handling

Advantages:

  • Very economical cost per foot
  • Excellent for tight transfers and small products
  • Can be laced or endless depending on maintenance preferences
  • Compatible with scrapers (great for sticky products like dough)

Limitations:

  • More difficult to clean due to textured surfaces
  • Limited heat resistance
  • May not meet high-hygiene requirements in meat/dairy environments

4. Monolithic Belts

Overview:

Made from solid polyurethane, monolithic belts are ideal for food-grade environments requiring the highest standards of sanitation.

Best for: Meat, poultry, dairy, high-sanitation applications, FDA/NSF-compliant facilities

Advantages:

  • Seamless design eliminates harborage points for bacteria
  • Easy to clean and sanitize
  • FDA and NSF compliant
  • Molded accessories like flights and sidewalls can be added

Limitations:

  • Higher cost than fabric or modular belts
  • Not suitable for high-heat applications (prone to warping under extreme temperatures)

5. Metal / Stainless Steel Belts

Overview:

These heavy-duty belts are designed for harsh environments, extreme heat, or processes involving liquid immersion like paint dipping.

Best for: High-temperature applications, washdown environments, metal processing, casting lines

Advantages:

  • Ideal for high heat and washdown conditions
  • Extremely strong and durable
  • Great for heavy loads and industrial dipping lines
  • Available in fine mesh for tight product transfers

Limitations:

  • Most expensive option
  • Heavier than other belt types
  • May be overbuilt for light-duty needs

Custom Conveyor Solutions by Hanover Conveying Systems

At Hanover Conveying Systems, we don’t believe in one-size-fits-all. Our team will help you assess your application and recommend the most effective and cost-efficient conveyor belt for your operation – whether you’re in food production, industrial manufacturing, or material handling.

Contact us today to request a quote to get started.

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